Travena BIOLOGICALS
BIOAUGMENTATION TRIAL REPORT
for
GLOUCESTER COUNTY UTILITIES
AUTHORITY
Thorofare, New Jersey
1. A significant increase in microbial activity is supported by
the higher temperatures achieved and sustained in the test heap, and was
manifest in a more advanced state of degradation after two months.
2. Oxygen limitation may have limited the potential of the product
in maintaining or increasing the physical disparity between the test and
control heaps after two months. Assumption of a low oxygen
environment is supported by the low pH (caused by fermentation
by-products) and probable denitrification in the test heap.
3. pH, if monitored, should be measured on site.
4. Benefit from the product could likely be increased by managing
heap turning to balance the needs for high temperatures, mixing and oxygen.
Temperature based management calls for turning the heaps when the average
temperature exceeds 60 to 65oC (to re-aerate), or falls below
50 to 55oC (to remix).
Forced aeration through piping would reduce the required turning
frequency.
5. There is no evidence that re-inoculation increased the rate of
degradation.
6. Nitrogen was amended in excess of the amount needed, most
likely due to overestimation of heap weight. The need for this practice can be
determined by analyzing the carbon:nitrogen ratio and targeting 30 to 40:1 as a
starting ratio. Leaf litter is typically nitrogen deficient.
In November of 1991, Sybron Chemicals entered into a trial at the
Gloucester County Utilities Authority (GCUA) to test the potential benefit of a
compost acceleration product. The GCUA receives leaf litter from portions of
Gloucester County every fall and winter. The litter is arranged into windrows
and turned approximately once per month until deemed ready for soil
conditioning, indicated primarily by a reduction in windrow size and other
visual indicators such as particle size and compost color. This process
normally requires 12-18 months. The finished product is available to county
homeowners, farmers, and various county soil conditioning projects.
The operation is limited to accepting leaf litter from only a
minority of the county's municipalities due to space limitations. The trial was
entered to explore the potential for using the space more efficiently, thus
allowing GCUA to turnover a greater portion of the county's leaf waste. Success
would be indicated by a decrease in the time required to prepare the leaf
litter for removal from the site. It was agreed that chemical monitoring of the
leaf piles would be minimal since the cost to properly monitor parameters such
as pH, and the carbon:nitrogen (C:N) ratio, among others, was prohibitive.
Although such analytical data provides information that contributes to optimizing
any given compost operation, the purpose of the current trial was to simply
indicate the potential of the compost accelerator as a means of effecting an
increase in site utilization. Options such as temperature dependant turning,
monitoring C:N ratios, and forced air injection can be explored separately.
The compost accelerator product is composed of bacterial and
fungal strains as well as several enzymes whose function is to increase the
availability of organic material to the microorganisms. The strains chosen for
the product complement normal compost cycling and seek to reduce the time
required to achieve a given state of degradation. The bacterial strains
dominate during the initial thermophilic phase when heap temperatures are
elevated by microbial activity. The maturation phase is typified by reduced
heap temperatures and the increased abundance of fungal strains (Streptomyces
sp.)
The trial began on November 12th, 1991. One normally sized windrow
(approximately 150 yd3) was divided into two equal portions. One heap was left untreated
to serve as a control while the other was inoculated with 200 grams of Leaf
Compost Accelerator. To inoculate, the product was diluted at a ratio of 100
grams of product to 2 gallons of water, then manually sprayed over the leaves
with common lawn and garden type applicators. The leaves had been spread out by
a front-end loader to facilitate thorough coverage with the product. A multiple
input temperature recorder was installed to monitor and record temperatures in
both heaps. Inputs 1-4 were installed in the treated heap while inputs 5-8 were
installed in the untreated heap.
Both heaps were turned by a front-end loader on a weekly basis.
The front end loader operator would scoop a load of leaves, move to different
area, and drop the load from a fully elevated shovel to aerate the heaps as
they were turned. The shovel elevation was about 10-12 feet.
On January 23, 1992, the author took a set of photographs and the
temperature recorder was removed for interpretation. On March 24, 1992, the
test pile was re-inoculated with 100 grams of product and both piles were dosed
with ammonium nitrate (NH4NO3) to prevent nitrogen
deficiency from limiting the composting process. The ideal carbon:nitrogen
(C:N) ratio for leaf litter is considered to be in the 30 to 40:1 range, while
un-amended leaves can range as high as 100:1. Nine hundred pounds of NH4NO3
was added to each heap, based on an estimated heap weight of 50
tons. The temperature recorder was re-installed and the turning frequency was
reduced to once every two weeks. The trial was completed on May 22, 1992 when
samples were sent to Woods End Research Laboratory in Mount Vernon, Maine for
analysis and the temperature recorder was removed for evaluation.
The results will be presented in two phases to reflect the break
in monitoring that occurred between January 23 and March 24.
Temperature data from this period covers 63 days and reveals that
inoculation caused a rapid increase in temperature to over 60oC and that the treated
heap's average temperature was significantly higher than that of the control
heap for longer periods of time (see Figures 1 & 2). The regular dip seen
in the temperature data over the first 35 days of the trial corresponds to days
when the heaps were turned.
Throughout the first phase of the trial, visual observations
supported the temperature data. Frost was observed on the control heap but not
the test heap on several mornings, and on those mornings where frost was
present on both heaps, it melted several hours earlier on the test heap. These
observations were made by the front-end loader operator and are supported by
Photos 1 and 2, which allow the test and control heaps to be distinguished by
the amount of steaming. Photos 1 and 2 were taken after approximately one third
of the contents of each heap had been removed from the end of each heap by the
front end loader.
Photo 3 shows a close-up of samples collected from the exposed
centers of each heap. The sample from the test heap is on the left side of the
photo while the sample from the control heap is on the right.
The test heap sample is darker in color, smaller grained, and had
a "earthy" odor while the control heap sample is lighter in color,
less broken up, and smelled like dry leaves, without the "earthy"
quality. The test heap sample is readily distinguishable from the original
leaves while the control heap sample bears a much closer resemblance to the
original leaves.
Samples were submitted to Woods End Research Laboratory to
determine chemical differences between the heaps. Table 1 shows the results on
a dry matter basis.
TABLE 1
|
PARAMETER |
TREATED |
UNTREATED |
|
Density (lbs./ft3) |
23 |
26 |
|
Moisture (%) |
46.1 |
46.2 |
|
PH |
5.5 |
7.1 |
|
Organic Matter (%) |
64.4 |
65.9 |
|
Conductivity (mmhos/cm) |
4.2 |
9.1 |
|
C:N Ratio |
20.7 |
12 |
|
Total Nitrogen (%) |
1.68 |
2.97 |
|
Organic-N (%) |
1.371 |
2.158 |
|
Ammonium-N (ppm) |
3012 |
8069 |
DISCUSSION
Temperature data and visual observations during the trial clearly
show a higher level of microbial activity in the test heap and indicate that a
more advanced state of decomposition was achieved.
The results from these samples are similar for most of the tested
parameters, with the exception of pH, nitrogen content, and the carbon:nitrogen
ratio. The pH of 5.5 for the test heap sample is unusually low for deciduous
leaf litter compost. It might be explained by the difference in activity
between the test and control heaps. If this difference was similar to that evidenced
by the temperature data in first phase of the trial, then the combination of
high temperature and microbial activity could have created a largely
oxygen-less environment in the test heap, resulting in the
formation of acidic by-products via fermentation.
A second explanation is that oxygen in the sample may have been
consumed during transport to the lab, causing fermentative generation of acidic
by-products. Note that the samples were transported in sealed plastic bags to
prevent moisture loss.
Lower total and ammonia nitrogen in the test sample indicates a
loss of nitrogen due either to denitrification or volatilization. High
temperatures in the test heap seem to favor volatilization, but two factors
point towards denitrification as the most likely pathway of loss. First,
denitrification occurs only in oxygen deficient environments, which may well
have existed in the test heap, as explained above.
Second, at low pH ammonia exists almost entirely as the
non-volatile ammonium ion (NH4+). At a pH of 5.5, under
equilibrium conditions, the ratio of NH4 +:NH3 is approximately
10,000:1. Significant volatilization will not occur below a pH of about 9.0.
The carbon:nitrogen ratios indicate that there was no deficiency
of nitrogen in either heap at the end of the trial. In fact, the ratios
indicate that too much was added, since the most favorable ratio is considered
to be between 30 and 40:1. An excess of nitrogen will not enhance the
degradation rate.
There is some question as to whether the samples were representative
since it was not expected that the added amount of NH4NO3 would result in the
low ratios obtained. However, there were no means of weighing the materials in
the trial, and it is believed that the greater source of error was derived from
estimating heap weight.
The reason for re-inoculation at the beginning of the second phase
of the trial is due to observations during the first phase, which indicate that
the majority of the differences seen in Photo 3 occurred during the month
following the initial inoculation. It was desirable to see if re-inoculation
would cause a subsequent increase in the physical disparity between the two
heaps, and possibly become a necessary part of a managed program.
The visual differences evident in Photo 3 were not as marked at
the end of the second phase of the trial.
This might be explained in light of the chemical disparities
discussed above. If the test heap was indeed largely oxygen-less, fermentation
would have predominated. It is important to note that fermentative
metabolism results in no net change in the oxidation state of the
metabolic products relative to the substrates, and so can not result in the
complete oxidation of organic matter to carbon dioxide (CO2).
In other words, fermentation transfers electrons from one organic
compound to another organic compound. It is also true that fermentation
proceeds at a slower rate than aerobic oxidation. Even though the temperature
data clearly support a higher degree of microbial activity in the test heap, an
aerobic environment is necessary for this activity to result in significant
increases in the rate of mass reduction. Oxygen limitation in the test heap may
have allowed the control pile to "catch up", accounting for the
similarities in organic content of both heaps at the end of the trial (see
Table 1).